1. High precision servo system

The G-FLEX wallboard proportional variable compensation system carried by KUKA robot in Germany realizes the bending accuracy of ±0.02mm by detecting the deformation of upper and lower beams in real time, which is five times higher than that of traditional equipment. Combined with laser angle measurement technology, the yield under closed-loop control can reach above 99.5%, which completely solves the problem of dimensional fluctuation caused by manual operation.

2. Flexible production architecture

The Eston ER80B-2565-BD robot adopts a 7-axis design, and the working range is expanded through the guide rail of the 7-axis, so that it can handle large plates of 4000mm×6000mm and small pieces of less than 50kg at the same time, and realize multi-station cooperative operation. This architecture supports the completion of mold switching within 6 seconds, which meets the rapid production requirements of 50 specifications of sheet metal in the communication cabinet industry.

3. Intelligent follow-up algorithm

The LK-RBC-Rev4.0 software of Pumabao integrated robot bending system can automatically adjust the following speed according to the thickness and bending position of the plate, which solves the problem of plate folding caused by speed mismatch of traditional equipment. The application of the system in elevator industry shows that the production efficiency is improved by 60% and the labor cost is reduced by 70%.

4. Green manufacturing technology

ByBendSmartE electric bending machine is driven by servo motor, and its standby power consumption is only 25 dB, saving 60% energy compared with hydraulic model. Its hydraulic oil-free design avoids oil leakage pollution of traditional equipment, and reduces waste oil discharge by 300 liters per year.

5. Man-machine cooperation safety

Xinshida SR90-2280B robot is equipped with a contact safety light curtain. When the human body is detected to enter the range of 300mm, it will stop moving within 0.1 second. With the magnetic sheet separation device, the safety hidden trouble of manual handling of large workpieces is completely eliminated.

6. Digital Twin Application

Our sixth generation bending center integrates digital twinning technology and simulates the bending process in real time through holographic projection. Engineers can carry out process verification in virtual environment, shorten the development cycle of new products from 3 days to 4 hours, and reduce the waste of trial materials by 80%.