In the field of sheet metal processing, traditional bending equipment faces many pain points, such as complicated programming, high skill requirements for operators and limited production efficiency. Programming-free mini intelligent bending unit came into being. It takes "minimal operation+intelligence and high efficiency" as the core, and integrates advanced numerical control technology, robot technology and software algorithm, which provides a revolutionary solution for small and medium-sized batch and multi-variety sheet metal processing needs. Whether you are a novice or a senior enterprise pursuing efficient production, you can quickly realize high-precision and automatic bending operation through this equipment, greatly reducing production costs and enhancing market competitiveness.
Core Advantage: Redefining the Bending Experience
1. Programming-free operation: from "technical threshold" to "available to everyone"
The equipment is equipped with a self-developed 3D visual programming system, which completely bid farewell to the traditional tedious code input. Operators only need to import workpiece drawings (supporting mainstream formats such as DXF and DWG) through the graphical interface, and the system will automatically generate a bending program and preview the 3D bending simulation. The whole process does not need professional programming knowledge, and novices can operate independently with only one hour of training, thus truly realizing the minimalist process of "two-step adjustment and three-step bending". Compared with programming engineers who need 3-5 years experience in traditional equipment, the labor cost is reduced by more than 60%, and the product replacement time is greatly shortened, and the production cycle of small and medium batch orders is reduced to 1/3 of the original.
2. High precision and stability: millimeter control, outstanding consistency.
Using Intel X86 high-performance processor, the minimum bus cycle is 500μs, and the multi-axis motion control synchronizes 16 axes in 1ms. With the advanced servo proportional valve control algorithm, the synchronization accuracy is stable within 0.05mm, and the repetitive positioning accuracy is as high as 0.01mm.. The equipment is equipped with 6+1-axis CNC bending machine and 6-axis /7-axis industrial robot (ABB, Kawasaki and other well-known brands can be selected), and the repetitive positioning accuracy of the robot is ±0.05mm to ensure that the angle and size of each bent workpiece are completely consistent. The oil-electric hybrid drive system further improves the stability. The servo motor rotates slightly during standby and fast down, the noise is as low as 25 dB, the oil temperature is stable, it is suitable for 24-hour continuous operation, and the service life of the equipment is prolonged by 30%.
3. Miniature figure and flexible expansion: small space, large capacity.
In view of the limited workshop space in small and medium-sized factories, the equipment adopts compact design, and the overall size of the robotic loading configuration is only 9100×6600mm, which saves 40% of the floor space compared with the traditional bending production line. At the same time, flexible expansion is supported, and the seventh axis robot can be optionally equipped to increase the working range and realize multi-station bending and automatic palletizing; It can be combined with CNC shearing machine, turret punch and multi-layer material tower to form a "punching and folding flexible processing production line"; It can also connect the MES production management system of the factory, realize visual monitoring, remote diagnosis and collaborative processing of production data, and easily integrate into the intelligent factory system.
4. Energy saving and safety: green production and safe operation.
The closed-loop control design of the oil pump driven by the servo main motor makes the oil pump not do useless work, saves energy consumption by 60% compared with the traditional CNC bending machine, and saves tens of thousands of electricity costs for enterprises every year. In terms of safety protection, the finger is automatically positioned according to the length of the board, equipped with infrared safety grating and emergency stop system, and the working area of the robot is completely closed, completely eliminating the safety hidden danger of manual operation. The equipment has passed many international certifications, such as CE and ISO, and meets the strict industrial safety standards.
Technical parameters: fully meet the needs of small and medium batch processing.
Parameter category
Specific indicators
remarks
Processing capacity
Working length: 2500mm (multi-tool station) Minimum sheet material: 50×40mm Maximum sheet material: 600×600mm Maximum material thickness (400 N/mm): 3.0mm.
Suitable for stainless steel, carbon steel and other metal materials.
Precision index
Synchronization accuracy of feed: ≤±0.05mm Repetitive positioning accuracy: ±0.01mm Repetitive positioning accuracy of robot: 0.05mm.
Adopt EtherCAT bus control.
specification of equipment
Overall dimension (robotic loading )：9100×6600mm mm Overall dimension (including bending discharge belt): 9300×8650mm Total motor power: 11.5kW.
The weight is about 3000kg, and the air supply pressure of 0.55MPa should be reserved.
Core configuration
3D programming system, 6+1 axis bending machine, 6/7 axis robot, hybrid drive of oil and electricity.
Robots such as ABB IRB6700 and Kawasaki RS080N can be selected.
